Finalizing the Box

Time required

  • Preparation & Work: 1-2 hours

  • Cure time: approx. 24 hours

Tools required

  • Clamps to fix the parts

  • silicon gloves

  • mixing rod

  • mixing container

  • brush

  • plastik wrap

Parts required

Overview

  • Glue the box parts together (15 min)

  • Glue the holders to the box (15 min)

  • coat the box, cover and GPS tower with epoxy

  • let it cure for 24h / temper if possible

Glueing the box

Box Parts

Glue the 2 parts of the box together

Box Holders

Use the additional positioning help part to put the 2 holders in the right position

Make sure to use the right smaller part - there is one for the left and one for the right side

Coating the parts

  • Prepare all parts to be coated:

    • Box with attached holders

    • cover

    • GPS Tower

  • Prepare your tools

    • Brush

    • Gloves

    • Container for mixing the epoxy

  • Prepare your workplace

    • use a board to place the coated parts - cover it with plastic wrap

Make sure to mix the right ratio of the epoxy. Best to use weight-ratio with a exact mg scale.

Use 12g of mix for all parts. 6g Harz, 6g Härter.

After mixing the epoxy, spread it out in a larger container! Epoxy gets hot while curing, the hotter it gets, the faster it cures. Normal c

Applying the coat

  • Apply the coat with a brush

  • hold the box on the holders while applying

  • apply on all parts - the thinner the better!

  • dont let the epoxy fill up the holes or the grove for the cover

Curing

  • let the exopy cure for 24h

  • if possible, you can "temper" the parts while curing, increasing the temperature during the curing increases strength of epoxy ande decreases curing time - see below

    • Curing can e.g. be done in the heated box of your 3D printer. Set the heating plate to a low temperature e.g. 50 degree and put the parts in the print chamber.

Additional ressources

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